Our company has a full fledged in-house physical testing & chemical analysis laboratory which carries out all the important tests required during the process of manufacturing rubber products and also on the finished products so as to assure the quality of the final output. We carry out all the critical tests at various stages of production right from the approval of Raw Material, quality of Rubber Compound, and finally to the Rubber Moulded Product.
Details of Testing and Inspection Facilities
Video Measurement System
Objective: Visual measuring system is used to evaluate flesh limit & to measure dimensional inspection of the critical and very tiny parts of rubber; those are not possible to measure by regular measuring instruments like Vernier Caliper, Micrometer etc.
Range of Measurement: 150 x 150 x 150 MM
Photo Inspection Machine
Objective: This machine is used specifically to inspect & verify the surface area and dimensions of Rubber O Ring for possible Dents, Deep Cuts Marks, Over Finished Diameters, and Variation in Thickness above 70 Microns of its original height and Flesh detected and the material is segregated on the basis of set tolerance of these defects.
Range of Measurement: 1 to 30 MM
Tensile, Elongation & Load Testing Machine – UTM
Objective: Tensile Testing is a fundamental materials science test in which a sample Rubber to a controlled tension until failure. The results from the test are commonly used to select a material for an application, for quality control, and to predict how a material will react under other types of forces.
Range of Measurement: 0 to 3000 Kg
Digital Low Force Vernier Caliper
Objective: It is a measuring device used to precisely measure linear dimensions. Low force calipers are ideal for elastic or resilient work pieces such as plastic parts and rubber parts that standard calipers cannot measure.
Range of Measurement: 0-180 MM / 0 – 7″
Oscillating Disc Rheometer
Objective: Rheometer is an instrument which is used for measuring the rheological properties of a substance. It is used for Research & Development of New Rubber Formulations.
Range of Measurement: N/A
Oil Seal Lip Pressure Testing Machine
Objective: It is used for testing the quality of Oil Seals.
Range of Measurement: 0 – 2 & 0-7 KG/CM²
Cold Chamber
Objective: Cold chamber is unique test cabinet designed to create low temperature inside the chamber to detect the change in the physical characteristics of material and to ascertain the actual working life of sample.
Range of Measurement: Ambient to -40°C
Compression Relaxometer
Objective: Objective-The ability of rubber seals to withstand constant deflection under compressive forces without excessive reduction in the sealing pressure exerted by them on the flanges they are mounted between is determined by compressing a test button or a ring-shaped test specimen between two flat discs and determining the force exerted by them on the discs after a specified time interval while still held under the specified percentage compression..
Range of Measurement: for force (0 to 250 kgf) & for temperature (ambient to 200°C)
Load Deflection
Objective: The objective of Load Deflection Machine is to measure the amount of Load on Rubber Product.
Range of Measurement: 0 – 2000 kg
Lab Refrigerator
Objective: Lab Refrigerator is used for testing the subject at different Freezing temperature, includes minus degree temperature. Post freezing of the subject, change in its properties can be analyzed.
Range of Measurement: -20 °C – 100 °C
Oven
Objective: Oven is used for variety of industrial applications, including drying, curing, or baking components, parts or final products.
Range of Measurement: 0 -400 ⁰C
Muffle Furnace
Objective: A muffle furnace (sometimes, retort furnace) in historical usage is a furnace in which the subject material is isolated from the fuel and all of the products of combustion, including gases and flying ash.
Range of Measurement: 0 – 1200 ⁰C
DIN Abrasion Tester
Objective: Abrasion Testing is the process of scraping the outer layer of Rubber substance.
Range of Measurement: N/A
Hydraulic Press for Rubber Sampling
Objective: For Moulding a Rubber sample for Quality Testing purpose.
Range of Measurement: 7 X 7 Inch.
Magnifying Glass Machine
Objective: With the use of magnifying glass visual inspection process of small rubber parts done easily and also we can evaluate the moulding faults like dents, unfilled, mismatch etc. and close observation of rubber flesh.
Range of Measurement: N/A
Thickness Meter
Objective: For measurement of thickness of Rubber parts and Rubber sheet.
Range of Measurement: 0 – 10 MM
Hardness Tester Shore A
Objective: Used for testing the Quality & Condition of being Hard in Rubber Product.
Range of Measurement: 0 – 100 Shore A
Hardness Tester International Rubber Hardness Degrees – IRHD
Objective: The hardness tester can be used for testing the hardness of Rubber Product.
Range of Measurement: 30 – 100 IRHD
Digital Specific Gravity Meter
Objective: Specific Gravity Meter is used to identify the gravity of any object.
Range of Measurement: 0 – 400 GM